• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a wind turbine transmission (7), in particular a planetary gear, with at least one gear (14) mounted on an axle (19), wherein a sliding surface (26) is arranged between the gear (14) and the axle (19) is. The sliding surface (26) is disposed on at least one layer (25, 33, 34) of an overlay-welded material of a sliding bearing material. Offset at an axial distance from each other at least two layers (25, 33, 34) of the order-welded material made of different materials are formed. Furthermore, the invention relates to a method for producing the wind turbine gearbox (7).
    公开号:AT521071A1
    申请号:T50246/2018
    申请日:2018-03-23
    公开日:2019-10-15
    发明作者:Ing Dr Johannes Sebastian Hölzl Dipl；Ing Werner Schröttenhamer Dipl
    申请人:Miba Gleitlager Austria Gmbh；
    IPC主号:
    专利说明:

    Summary
    The invention relates to a wind turbine gearbox (7), in particular a planetary gearbox, with at least one gearwheel (14) which is mounted on an axis (19), a sliding surface (26) being arranged between the gearwheel (14) and the axis (19) , The sliding surface (26) is arranged on at least one layer (25, 33, 34) of an overlay welded material made of a sliding bearing material. The invention further relates to a method for producing the wind turbine transmission (7).
    Fig. 2/35
    N2018 / 02500 AT-00
    The invention relates to a wind turbine transmission, and to a wind turbine equipped with the wind turbine transmission, and to a method for producing the wind turbine transmission.
    Planetary gears for wind turbines for generating electrical current are known, for example, from DE 102 60 132 A1. In such planetary gears, as is also described in DE 102 60 132 A1, roller bearings are usually used as bearing elements for the planet gears. However, the prior art also describes plain bearings as bearing elements, for example EP 1 544 504 A2 or AT 509 624 A1. Plain bearing bushes that are shrunk onto the axle or pressed into the planet gear are usually used as plain bearings. The replacement of such plain bearings in the event of maintenance or in the event of wear is complex and therefore cost-intensive.
    The object of the present invention was to overcome the disadvantages of the prior art and to provide an improved wind turbine transmission and an improved wind turbine. Furthermore, it was the object of the invention to provide an improved method for producing a wind turbine transmission.
    This object is achieved by a wind turbine transmission and a method according to the claims.
    The invention relates to a wind turbine gearbox, in particular a planetary gearbox, with at least one gear wheel which is mounted on an axis, wherein zwi2 / 35
    N2018 / 02500-AT-00 see the gear and the axle or between the axle and an axle mount a sliding surface is arranged. The sliding surface is arranged on at least one layer of an overlay welded material made of a sliding bearing material.
    It is an advantage of the wind turbine gearbox according to the invention that the maintenance of the slide bearing can be simplified by the welded sliding layer, since the slide bearing is thus accessible due to the relatively easy implementation of the axis. This can even be done on the tower of the wind turbine, which can save time and therefore costs. In addition, the surface-welded sliding layer has the advantage compared to plain bearing bushes that loss of position of the sliding bearing due to creep and relaxation effects can be excluded. In addition, the wind turbine gearbox is easy and inexpensive to manufacture by the welded overlay according to the invention.
    Basically, two different embodiments of the plain bearing for the rotatable mounting of the gear are possible. In a first exemplary embodiment, the gearwheel can be rotatably mounted on the axis by means of a sliding bearing on the latter. In this case, the axis can be firmly accommodated in an axis mount. Furthermore, it can be provided that a plain bearing bush is arranged between the axis and the gear. In a second exemplary embodiment, the gearwheel can be fixedly received on the axle and the axle together with the gearwheel can be rotatably received in the axle receptacle. Furthermore, it can be provided that a plain bearing bush is arranged between the axle and the axle receptacle.
    Furthermore, it can be expedient if the layer of the welded material is applied directly to an outer surface of the axle. This has the advantage that such a layer is easy to produce.
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    Furthermore, it can be provided that a shoulder is arranged on the axis and the layer of the overlay welded material is applied directly to an end face of the shoulder. In addition to the radial bearing arrangement, this measure can also be used to achieve an axial bearing arrangement.
    In addition, it can be provided that the layer of the build-up welded material is applied directly to an inner lateral surface of a bore of the gear wheel. This can also have advantages, since in such an embodiment the axis does not have to be machined.
    In yet another embodiment variant, it can also be provided that the layer of the overlay welded material is applied directly to an inner lateral surface of a bore in the axle receptacle.
    In yet another embodiment variant, it can also be provided that a plain bearing bush is arranged between the axle receptacle and the axle, the layer of the overlay welded material being applied directly to the plain bearing bush.
    Also advantageous is a configuration according to which it can be provided that the layer of the welded material is applied directly to an end face of the gearwheel. This measure allows the gear to be axially supported.
    According to a further development, it is possible for a slide bearing bush to be arranged between the gearwheel and the axle, the layer of the weld-welded material being applied directly to the slide bearing bush. The advantage here is that a plain bearing bush can be easily coated with the welded material.
    Furthermore, it can be expedient if the layer of the weld-overlay material is applied directly to an inner circumferential surface of a bore in the slide bearing bush and the slide bearing bush is received in a bore in the gearwheel. A plain bearing bush can simply be pressed into the bore of the gear.
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    In addition, it can be provided that the layer of the overlay welded material is applied directly to an outer circumferential surface of the plain bearing bush and the plain bearing bush is received on the axis. The plain bearing bush can be easily attached to the axle. In particular, it can be provided that the plain bearing bush is pressed onto the axle. As an alternative to this, it can also be provided that the slide bearing bush is applied to the axle, for example by shrinking on. When establishing such a connection, it can be provided that the slide bearing bush is first shrunk onto the axle and then the layer of the overlay welded material is overlay welded. In an alternative variant, it can also be provided that the layer of the overlay welded material is first overlay welded onto the plain bearing bush and then the plain bearing bush is pressed onto the axle and / or shrunk on.
    Furthermore, it can be provided that the layer of the welded material is applied directly to an end face of the plain bearing bush. An axial bearing can be realized by this measure.
    According to a special embodiment, it is possible for the gear wheel to be designed as a planet gear. Particularly in a planetary gear, the type of plain bearing according to the invention has great advantages.
    According to an advantageous further development, it can be provided that the layer of the overlay welded material has a layer thickness between 0.5 mm and 1.5 mm, in particular between 0.8 mm and 1.2 mm. Such a layer thickness has the advantage that it can have good sliding properties, can be produced well in terms of process technology, and can also have a sufficient service life.
    The layer thickness is measured from the surface of the workpiece before the build-up welding process on the sliding surface.
    In particular, it can be advantageous if the sliding surface on the layer of the weld-welded material has an average roughness depth Rz between 0.1 pm / 35
    N2018 / 02500-AT-00 and 3.2 pm, in particular between 0.5 pm and 1.6 pm. Surfaces with such an average roughness depth Rz in particular have good sliding properties and are also easy to produce on the layer of the welded material.
    Furthermore, it can be provided that the build-up welded material consists of or comprises a material that is selected from a group comprising aluminum-based alloys, tin-based alloys, bronze-based alloys, brass-based alloys. Such materials in particular have good sliding properties.
    Furthermore, it can be provided that the build-up welded material consists of or comprises a material that comprises at least two materials that are selected from a group comprising aluminum, tin, bronze, brass. Such a combination of several materials has the advantage that various positive properties of the individual materials can be combined in order to have not only good sliding properties but also great long-term durability.
    Also advantageous is a configuration according to which it can be provided that at least two layers of the weld-welded material are made of different materials offset from one another at an axial distance from one another. As a result, different materials with different material properties can be combined with one another.
    According to a further development, it is possible for at least three layers of the weld-welded material to be formed from different materials at an axial distance from one another, the materials of the two outer layers having a lower compressive strength than the material of an intermediate layer. As a result of this measure, the plain bearing can have good running-in properties.
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    Furthermore, a wind power plant with a rotor and a generator is provided, a wind power plant gear, in particular a planetary gear, being arranged between the rotor and the generator and being operatively connected to the rotor and the generator. The wind turbine gearbox is designed in accordance with the above statements.
    Furthermore, a method for producing a wind turbine gearbox, in particular a planetary gearbox, is provided with at least one gearwheel which is mounted on an axle, a sliding surface being arranged between the gearwheel and the axle. The process comprises the following process steps:
    - Providing the gear or the axis or a plain bearing bush;
    - build-up welding of a plain bearing material and thereby applying a layer of a build-up welded material directly onto the gearwheel or the axle or a plain bearing bush;
    - Form the sliding surface on the layer.
    The method has the advantage that it is easy to carry out.
    Furthermore, it can be provided that during the build-up welding, the layer of the build-up welded material is applied in a raw layer thickness between 1mm and 5mm, in particular between 1.5mm and 3mm, and that the layer of the build-up welded material in a subsequent processing step by means of machining to a layer thickness between 0. 5mm and 1.5mm, in particular between 0.8mm and 1.2mm. This has the advantage that the layer can be produced efficiently and then the sliding surface can have a sufficient surface quality.
    According to a special design, it is possible for the build-up welding and the machining to be carried out in one workpiece clamping. This has the advantage that the workpiece on which the layer is welded is not newly in a / 35 between the individual machining processes
    N2018 / 02500 AT-00
    Workpiece holder must be clamped. On the one hand, this reduces non-productive times and, moreover, the tolerance deviations, which are caused by a new voltage, can be kept as low as possible.
    Furthermore, it can be provided that machining to prepare a surface for cladding also takes place in the same workpiece clamping.
    In particular, it can be provided that, for example, the axis is clamped in a three-jaw chuck of a lathe. In a first method step, the axis can be turned off on its outer circumference, so that a surface is provided on which the material can be welded over. A layer of material can then be applied to the surface provided by means of build-up welding. This can be done in the same clamping, whereby a welding robot can be guided into the area of the lathe in which the workpiece is clamped. In a subsequent process step, the build-up welded material can be partially turned off in the same clamping in order to provide the sliding surface.
    In yet another exemplary embodiment it can also be provided that the method steps described above are used to apply a layer of an overlay welded material to the gearwheel.
    In yet another exemplary embodiment it can also be provided that the method steps described above are used to apply a layer of an overlay welded material to the plain bearing bush.
    Furthermore, it can be provided that a sliding surface is applied to the axle by means of a layer of an overlay welded material made of a plain bearing material, and a sliding surface is applied to the gearwheel by means of a layer of an overlay welded material made from a plain bearing material
    N2018 / 02500-AT-00 is brought. The sliding surfaces of the axis and the gearwheel can be in direct contact with one another in the assembled state of the wind turbine gearbox.
    Furthermore, it can be provided that the individual components of the wind turbine transmission are assembled after the build-up welding and formation of the sliding surface.
    It can also be provided that laser cladding, in particular laser powder cladding, is used as the welding process.
    It is further possible that a polymer-based running-in layer is arranged on the sliding layer in order to achieve a better adaptability of the sliding bearing running surface to the counter running surface during the running-in of the sliding layer, with the additional advantage that this running-in layer likewise improves the tribology of the sliding bearing itself , It is advantageous here that this polymer-based run-in layer can be applied using a spray process.
    A build-up welding or cladding according to DIN 8590 - "Coating by welding" is a welding process in which a volume build-up, mostly in the form of a cover layer, takes place exclusively through the filler metal, such as wire or powder. Here, the surface of the component to be welded is melted. It is therefore one of the surface coating processes.
    Thermal spraying is also one of the surface coating processes. According to the normative definition (DIN EN 657), filler materials, the so-called spray additives, are melted, melted or melted inside or outside a spray gun, accelerated in a gas stream in the form of spray particles and hurled onto the surface of the component to be coated. In contrast to cladding, the surface of the component is not melted and only subjected to a small amount of thermal stress. This means that the processes of cladding and thermal spraying can also be clearly distinguished from one another.
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    For a better understanding of the invention, this will be explained in more detail with reference to the following figures.
    Each show in a highly simplified, schematic representation:
    Fig. 1 a wind turbine in side view; Fig. 2 a wind turbine transmission in the form of a planetary gear in a side view; Fig. 3 a first embodiment of a plain bearing with one on theAxle surfaced layer; Fig. 4 a second embodiment of a plain bearing with severalthe axis overlay welded layers; Fig. 5 a third embodiment of a plain bearing with one on theAxle welded layer, which is also arranged on the front; Fig. 6 a fourth and a fifth embodiment of a plain bearing witha layer welded onto the gear; Fig. 7 a sixth and a seventh embodiment of a plain bearingwith a sleeve arranged between the gear wheel and the axle,to which the layer is welded; Fig. 8 an eighth embodiment of a plain bearing with an intermediatethe gear and the shaft arranged sleeve on which theLayer is also overlay welded on the face; Fig. 9 a ninth and a tenth embodiment of a plain bearingwith a layer that is weld-welded onto the axle holder or axle; Fig. 10 is a schematic representation of the process steps for productionan overlay welded plain bearing layer.
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    In the introduction, it should be noted that in the differently described embodiments, the same parts are provided with the same reference numerals or the same component names, and the disclosures contained in the entire description can be applied analogously to the same parts with the same reference numerals or the same component names. The location information selected in the description, e.g. above, below, to the side, etc., referring to the figure described and illustrated immediately, and if the position is changed, these are to be applied accordingly to the new position.
    Fig. 1 shows a wind turbine 1. This wind turbine 1 corresponds in principle to the prior art, i.e. it comprises a tower 2 on which a nacelle 3 is arranged, at the front end of which a rotor 4 with rotor blades 5 and at the rear end of which a generator 6 is arranged. Between the rotor 4 and the generator 6, i.e. a rotor of the generator, not shown, a wind turbine transmission 7 is arranged, which is connected on the one hand to the rotor 4 and on the other hand to the rotor of the generator 6. The wind turbine gearbox 7 serves to increase the speed of the rotor in comparison to the rotor 4. Finally, a network connection 8 is also present on the lower part of the tower 2.
    Since these components are known in principle from the prior art for wind power plants 1, reference is made to the relevant literature in this regard. However, it should be mentioned that the wind turbine 1 is not necessarily limited to the type shown in FIG. 1.
    Fig. 2 shows the wind turbine transmission 7 in the form of a simple planetary gear in a side view.
    The planetary gear 7 has a sun gear 9 which is coupled to a shaft 10 which leads to the generator rotor. The sun gear 9 is surrounded by a plurality of planet gears 11, for example two, preferably three or four. Both the sun gear 9 and the planet gears 11 have external spur gear teeth 12, 13 which are in meshing engagement with one another, these spur gear teeth 12, 13 being shown schematically in FIG. 2.
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    The planet gears 11 are also generally referred to as gear 14 in this document. In addition to the planet gears 11, the group of gear wheels 14 can also comprise further gear wheels.
    The planet gears 11 are mounted in the planet carrier 16 by means of a planet gear axis 15, a first receiving section 17 and a second receiving section 18 being provided in the planet carrier 16, in which the planet gear axis 15 is received, in particular clamped. The two receiving sections 17, 18 are generally also referred to as axle receptacles 24.
    In an alternative exemplary embodiment it can also be provided that the planet gears 11 are fixedly coupled to a planet gear axis 15 and the planet gear axis 15 is rotatably received in the axle receptacle 24.
    The planetary gear axles 15 are also generally referred to as axis 19 in this document. The group of axles 19 can also include other axles in addition to the planetary gear axles 15.
    Surrounding the planet gears 11 there is a ring gear 21 which has an internal toothing 22 which is in meshing engagement with the spur toothing 13 of the planet gears 11. The ring gear 21 is coupled to a rotor shaft 23 of the rotor of the wind turbine. The spur gear teeth 12, 13 or the internal gear teeth 22 can be designed as straight teeth, as helical teeth or as double helical teeth.
    Since such planetary gears 7 are also known in principle from the prior art, for example from the prior art document cited above, a further discussion is not necessary at this point.
    It should be noted that the singular is used below with regard to the planet gear 11. However, it goes without saying that, in the preferred embodiment, all the planet gears 11 are designed according to the invention.
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    FIGS. 3 to 9 show different and independent embodiments of the slide bearing, the same reference numbers or component designations being used for the same parts as in the previous figures. To avoid unnecessary repetition, reference is made to the detailed description in the preceding figures.
    FIG. 3 shows a schematic illustration of a first exemplary embodiment of a sliding bearing for mounting the gear wheel 14.
    As can be seen from FIG. 3, it can be provided that a layer 25 of an overlay welded material made of a plain bearing material is arranged on the axis 19. A sliding surface 26 is formed on the layer 25, with which an inner lateral surface 27 of a bore 28 of the gearwheel 14 can interact directly. 3, the gear 14 is rotatably mounted on the axis 19 relative to the latter.
    In particular, it can be provided that the layer 25 of the build-up welded material was applied directly to an outer surface 29 of the axis 19 by build-up welding.
    In the exemplary embodiment according to FIG. 3, the axis 19 is firmly accommodated in the axle receptacle 24 and thus cannot be rotated relative to the axle receptacle 24. In particular, provision can be made for the axis 19 to bear directly against an inner circumferential surface 30 of a bore 31 in the axle receptacle 24. The layer 25 of the build-up welded material can have a layer thickness 32 of between 0.2 mm and 5 mm.
    FIG. 4 shows a further embodiment of the slide bearing, which is possibly independent of its own, again using the same reference numerals or component designations for the same parts as in the previous FIGS. 2 and 3. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 2 and 3.
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    In the exemplary embodiment according to FIG. 4, a first layer 25, a second layer 33 and a third layer 34 are weld-welded onto the axis 19, the individual layers 25, 33, 34 having different material properties. In particular, it can be provided that the two outer layers 25, 34 have a lower compressive strength or a lower surface hardness than the material of the intermediate layer 33. The individual layers 25, 33, 34 can have a uniform layer thickness 32, so that a continuous sliding surface 26 is formed. Alternatively, it can also be provided that the layer thicknesses 32 of the individual layers 25, 33, 34 are slightly different, so that, for example, the two outer layers 25, 34 have a slightly higher layer thickness 32, which can improve the running-in properties of the plain bearing.
    FIG. 5 shows a further embodiment of the slide bearing for mounting the gearwheel 14, which is possibly independent on its own, again using the same reference numerals or component designations for the same parts as in the preceding FIGS. 2 to 4. In order to avoid unnecessary repetition, reference is made to the detailed description in the preceding FIGS. 2 to 4 or reference.
    As can be seen from FIG. 5, it can be provided that the axis 19 has a shoulder 35 which forms an end face 36. The layer 25 of the build-up welded material can be arranged both on the outer surface 29 and on the end face 36 of the axis 19. With this measure, in addition to the radial bearing, an axial bearing of the gear wheel 14 can also be achieved.
    6 shows two further and possibly independent embodiments of the slide bearing, again using the same reference numerals or component designations for the same parts as in the preceding FIGS. 2 to 5. In order to avoid unnecessary repetitions, reference is made to the detailed description in the preceding FIGS. 2 to 5.
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    In the upper half of FIG. 6, the first layer 25 of the weld-welded material is applied directly to the inner surface 27 of the bore 28 of the gear 14. The sliding surface 26 is thus arranged on the gear 14. In such an embodiment, the axis 19 need not have a surface coating.
    In the lower half of FIG. 6, a similar embodiment is shown as in the upper half of the cut, in this embodiment, in addition to the inner surface 27 of the bore 28 of the gear 14, the layer 25 of the welded material is also applied to the end face 37 of the gear 14. In such an embodiment, in addition to the radial bearing of the gear 14, an axial bearing of the gear 14 can also be achieved.
    7 shows two further and possibly independent embodiments of the slide bearing, the same reference numerals or component designations being used for the same parts as in the preceding FIGS. 2 to 6. In order to avoid unnecessary repetitions, reference is made to the detailed description in the preceding FIGS. 2 to 6.
    7 also shows a first exemplary embodiment in the upper half of the section and a second exemplary embodiment in the lower half of the section.
    In the embodiment of the upper half of FIG. 7, a slide bearing bush 38 is arranged between the gear 14 and the axis 19. An outer circumferential surface 39 of the slide bearing bush 38 can bear directly against the inner circumferential surface 27 of the bore 28 of the gear wheel 14. In particular, it can be provided that the slide bearing bush 38 is pressed into the gear 14. The layer 25 of the build-up welded material can be arranged on an inner circumferential surface 40 of a bore 41 of the slide bearing bush 38. The sliding surface 26, which in this case is formed on the sliding bearing bush 38, can thus bear directly against the outer lateral surface 29 of the axis 19. The plain bearing bush 38/35
    In this exemplary embodiment, N2018 / 02500-AT-00 is firmly coupled to the gearwheel 14 and rotates with it.
    In the second embodiment of FIG. 7, which is shown in the lower half of the section, the inner lateral surface 40 of the bore 41 of the slide bearing bush 38 bears directly against the outer lateral surface 29 of the axis 19 and the slide bearing bush 38 is thus firmly received on the axis 19. The layer 25 of the overlay welded material is arranged on the outer surface 39 of the plain bearing bush 38. The sliding surface 26 interacts directly with the inner circumferential surface 27 of the bore 28 of the gearwheel 14, the gearwheel 14 being rotatable relative to the sliding bearing bush 38 and thus also to the axis 19.
    FIG. 8 shows a further embodiment of the slide bearing for mounting the gearwheel 14, which is possibly independent on its own, again using the same reference numerals or component designations for the same parts as in the previous FIGS. 2 to 7. In order to avoid unnecessary repetitions, reference is made to the detailed description in the preceding FIGS. 2 to 7.
    Fig. 8 shows a similar embodiment of the plain bearing, as shown in the upper half of Fig. 7. In the exemplary embodiment in FIG. 8, a layer 25 of the build-up welded material is additionally arranged on the end face 42 of the slide bearing bush 38. A plain bearing bush 38 designed in this way can thus also have axial bearing properties in addition to the radial bearing properties.
    In the exemplary embodiments according to FIGS. 7 and 8, of course, a plurality of layers 25, 33, 34 of the weld-welded material can also be formed analogously to FIG. 4.
    FIG. 9 shows two further and possibly independent embodiments of the slide bearing, the same reference numerals or component designations being used for the same parts as in the previous FIGS. 2 to 8. To avoid unnecessary repetitions, use / 35
    N2018 / 02500-AT-00 the detailed description in the preceding Figures 2 to 8 pointed out or referred.
    In the upper half of Fig. 9, the gear 14 is received directly on the axis 19 and thus rotates with it. Here, the axis 19 is rotatably received in the axle receptacle 24. It can be provided here that the layer 25 of the welded material is arranged on the inner lateral surface 30 of the axle receptacle 24. The sliding surface 26 of the layer 25 thus interacts directly with the outer surface 29 of the axis 19.
    In the second exemplary embodiment according to FIG. 9, which is shown in the lower half of the section, the gear wheel 14 is also firmly connected to the axis 19. The sliding bearing between the axle 19 and the axle receptacle 24 is implemented in such a way that the layer 25 of the welded-on material is applied to the outer lateral surface 29 of the axle 19 and thus forms the sliding surface 26. This sliding surface 26 interacts directly with the inner circumferential surface 30 of the bore 31 of the axle receptacle 24.
    Building on the exemplary embodiments in FIG. 9, it can of course also be provided that a layer 25 of an overlay welded material is likewise arranged on an inner surface 43 of the axle receptacle 24. However, such an embodiment is not shown.
    Furthermore, building on the exemplary embodiment according to FIG. 9, analogous to the exemplary embodiments already described, a slide bearing bush 38 can be provided, which in this case is arranged between the axle receptacle 24 and the axis 19. The plain bearing bush 38 can in this case be firmly coupled to the axle 19 and thus rotate with it or be accommodated in the axle receptacle 24, the axle 19 rotating relative to the plain bearing bush 38.
    10 shows possible method steps for producing the layer 25 of the weld-welded material. 10, the / 35
    N2018 / 02500 AT-00
    Layer 25 welded on the outer surface 29 of the axis 19. The same process sequences are of course also used in the other exemplary embodiments described.
    As can be seen from FIG. 10, it can be provided that in a first method step the layer 25 is weld-welded onto the outer lateral surface 29 of the axis 19 by means of a welding head 44. Here, the layer 25 can have a raw layer thickness 45. In a subsequent method step, the layer 25 can be processed with a machining tool 46 so that the sliding surface 26 can be produced. The final layer thickness 32 is hereby produced. The machining tool 46 can be designed, for example, in the form of a turning tool, in the form of a milling tool or also as a grinding wheel. In particular, it can also be provided that the layer 25 is processed in various processing steps, so that, for example, the surface is first removed by means of the turning tool and then ground.
    The exemplary embodiments show possible design variants, it being noted at this point that the invention is not limited to the specially illustrated design variants of the same, but rather also various combinations of the individual design variants with one another are possible and this variation possibility is based on the teaching of technical action through the present invention Ability of the specialist working in this technical field.
    The scope of protection is determined by the claims. However, the description and drawings are to be used to interpret the claims. Individual features or combinations of features from the different exemplary embodiments shown and described can represent independent inventive solutions. The object on which the independent inventive solutions are based can be found in the description.
    All information on value ranges in the objective description is to be understood so that it includes any and all sub-areas, e.g.
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    N2018 / 02500-AT-00, information 1 to 10 is to be understood so that all sub-areas, starting from lower limit 1 and upper limit 10, are included, i.e. all sections start with a lower limit of 1 or greater and end with an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
    For the sake of order, it should finally be pointed out that, for a better understanding of the structure, elements have sometimes been shown to scale and / or enlarged and / or reduced.
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    LIST OF REFERENCE NUMBERS
    Wind turbine 30 Inner surface area of the bore tower axle mount gondola 31 Bore axle mount rotor 32 layer thickness rotor blade 33 second layer generator 34 third layer Wind Turbine Gearbox 35 Paragraph axis mains connection 36 Front surface heel sun 37 Gear face wave 38 plain bearing bush planetSpur gear sun gear 39 Outer surface of the plain bearing bush Spur gear planetary geargear 40 Inner surface area of the boreplain bearing bush pinion shaft 41 Bearing bush bearing planet carrier 42 Face of the plain bearing bush first recording section 43 Inner surface of axle support second receiving section 44 welding head axis 45 Rohschichtdicke bearing seatring gearinternal gearingrotor shaftaxle mountfirst layerSliding surfaceInner surface area of the boregearBore gearOuter outer surface of the axis 46 processing tool
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    claims
    1. Wind turbine transmission (7), in particular planetary gear, with at least one gear (14) which is mounted on an axis (19), between the gear (14) and the axis (19) or between the axis (19) and one Axle receptacle (24) is arranged a sliding surface (26), characterized in that the sliding surface (26) is arranged on at least one layer (25, 33, 34) of an overlay welded material made of a plain bearing material.
    2. Wind turbine gearbox according to claim 1, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an outer surface (29) of the axis (19).
    3. Wind turbine transmission according to claim 2, characterized in that a shoulder (35) is arranged on the axis (19) and the layer (25, 33, 34) of the welded material applied directly to an end face (36) of the shoulder (35) is.
    4. Wind turbine transmission according to one of the preceding claims, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an inner circumferential surface (27) of a bore (28) of the gear (14).
    5. Wind turbine transmission according to claim 4, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an end face (37) of the gear (14).
    6. Wind turbine gearbox according to one of the preceding claims, characterized in that between the gear (14) and the axis (19) a plain bearing bush (38) is arranged, the layer (25, 33, 34) of the welded material directly onto the plain bearing bush (38) is applied.
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    7. Wind turbine gearbox according to claim 6, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an inner circumferential surface (40) of a bore (41) of the plain bearing bush (38) and the plain bearing bush (38) in one Bore (28) in the gear (14) is received.
    8. Wind turbine transmission according to claim 6, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an outer surface (39) of the plain bearing bush (38) and the plain bearing bush (38) on the axis (19) is.
    9. Wind turbine transmission according to one of claims 6 to 8, characterized in that the layer (25, 33, 34) of the welded material is applied directly to an end face (42) of the plain bearing bush (38).
    10. Wind turbine transmission according to one of the preceding claims, characterized in that the gear (14) is designed as a planet gear (11).
    11. Wind turbine transmission according to one of the preceding claims, characterized in that the layer (25, 33, 34) of the welded material has a layer thickness (32) between 0.5mm and 1.5mm, in particular between 0.8mm and 1.2mm.
    12. Wind turbine transmission according to one of the preceding claims, characterized in that the sliding surface (26) on the layer (25, 33, 34) of the welded material has an average roughness depth Rz between 0.1 pm and 3.2 pm, in particular between 0, 5 pm and 1.6 pm.
    / 35
    N2018 / 02500 AT-00
    13. Wind turbine transmission according to one of the preceding claims, characterized in that the build-up welded material consists of or comprises a material which is selected from a group comprising aluminum-based alloys, tin-based alloys, bronze-based alloys, brass-based alloys.
    14. Wind turbine transmission according to one of the preceding claims, characterized in that the build-up welded material consists of or comprises a material which comprises at least two materials which are selected from a group comprising aluminum, tin, bronze, brass.
    15. Wind turbine gearbox according to one of the preceding claims, characterized in that at least two layers (25, 33, 34) of the build-up welded material made of different materials are formed at an axial distance from one another.
    16. Wind turbine transmission according to one of the preceding claims, characterized in that at least three layers (25, 33, 34) of the build-up welded material are made of different materials at an axial distance from one another, the materials of the two outer layers (25, 34) have a lower compressive strength than the material of an intermediate layer (33).
    17. Wind power plant (1) with a rotor (4) and a generator (6), a wind power plant gear (7), in particular a planetary gear, being arranged between the rotor (4) and the generator (6), which is in operative connection with the Rotor (4) and the generator (6), characterized in that the wind turbine gearbox (7) is designed according to one of the preceding claims.
    / 35
    N2018 / 02500 AT-00
    18. A method for producing a wind turbine gearbox (7), in particular a planetary gearbox, with at least one gearwheel (14) which is mounted on an axle (19), a sliding surface (26) between the gearwheel (14) and the axle (19). is arranged, characterized in that the method comprises the following method steps:
    - Providing the gear (14) or the axis (19) or a plain bearing bush (38);
    - build-up welding of a plain bearing material and thereby applying a layer (25, 33, 34) of a build-up welded material directly onto the gearwheel (14) or the axis (19) or a plain bearing bush (38);
    - Forming the sliding surface (26) on the layer (25, 33, 34).
    19. The method according to claim 18, characterized in that during build-up welding, the layer (25, 33, 34) is applied in a raw layer thickness (45) between 1mm and 5mm, in particular between 1.5mm and 3mm, and in that the layer (25, 33 , 34) of the welded material is removed in a subsequent processing step by means of machining to a layer thickness (32) of between 0.5 mm and 1.5 mm, in particular between 0.8 mm and 1.2 mm.
    20. The method according to claim 19, characterized in that the build-up welding and the machining takes place in a workpiece clamping.
    / 35
    N2018 / 02500 AT-00
    Fig.1
    Miba Gleitlager Austria GmbH / 35
    Miba Gleitlager Austria GmbH / 35
    Miba Gleitlager Austria GmbH / 35
    Miba Gleitlager Austria GmbH / 35
    Miba Gleitlager Austria GmbH / 35
    Fig. 9 u
    Figure 10
    Miba Gleitlager Austria GmbH / 35
    Search report for A 50246/2018 Austrian
    Patent Office
    Classification of the subject of the application according to IPC:Fl6C 33/14 (2006.01); F03D 80/70 (2016.01); F16H 57/08 (2006.01) Classification of the application according to CPC:Fl6C 33/14 (2013.01); F03D 80/70 (2017.02); F16C 2223/46 (2013.01); F16H 2057/085 (2013.01) Researched test substance (classification):F16C, F03D, F16H Consulted online database:EPODOC, FULL TEXT This search report was compiled on claims 1-20 filed on March 23, 2018. Category*) Title of the publication:Country code, publication number, document type (applicant), publication date, text or figure if necessary Concerningclaim XAAYYAAA EP 2383480 Al (WINERGY AG) November 2, 2011 (November 2, 2011)Fig. 2, 9, paragraph [0012], in particular second sentence, paragraph [0019], in particular fourth sentence, paragraph [0026], claims1, 12, 16Fig. 9, paragraph [0019], last sentenceDE 202011107611 Ul (BONFIGLIOLI RIDUTTORI SPA)November 9, 2012 (November 9, 2012)Fig. 2, paragraph [0018], claims 1-5EP 2662598 Al (ZF WIND POWER ANTWERPEN NV) November 13, 2013 (November 13, 2013)Fig. 4, 17, paragraph [0039], claims 1, 11, 15CN 101699086 A (ZHEJIANG ZHONGDA BEARING CO LT)April 28, 2010 (April 28, 2010)Fig. 1-7, paragraph [0005]WO 0023718 Al (SIEMENS AG) April 27, 2000 (April 27, 2000)Fig. 1-6, page 3, lines 7-31, page 7, lines 8-35,Claims 1, 6-12DE 102006023384 Al (SMS DEMAG AG) November 22, 2007 (November 22, 2007)Fig. 1-3, summary, paragraphs [0024], [0025], [0029]WO 2013106878 Al (MIBA GLEITLAGER GMBH) July 25, 2013 (July 25, 2013)Fig. 2, summary 1-4, 1014, 17-2015, 1631, 4-14, 17-201, 4-14, 17-20771 Date of completion of the search: "... , Auditors (in):16.11.2018 oeite Ί by Ί EHRENDORFER Kurt *> Categories of the listed documents: A publication that defines the general state of the art.X Publication of special importance: the application P document that is of importance (categories X or Y), but aftersubject cannot be published as new or published on the priority date of the registration solely on the basis of this publication.inventive activity can be considered based. E Document of particular importance (Category X) from whichY Publication of importance: the subject of the application may not result in an "older right" (earlier filing date, howevernovelty would be considered as based on inventive step, if the republished, protection is possible in AustriaMake publication with one or more other publications).is associated with this category and this connection for & publication which is a member of the same patent family.is obvious to a specialist.
    31/35
    权利要求:
    Claims (19)
    [1]
    1. wind turbine transmission (7), in particular planetary gear, with at least one gear (14) which is mounted on an axle (19), wherein between the gear (14) and the axis (19) or between the axis (19) and a An axle receiving (24) is arranged a sliding surface (26), wherein the sliding surface (26) on at least one layer (25, 33, 34) of an order-welded material of a sliding bearing material is arranged, characterized in that offset at an axial distance from each other at least two Layers (25, 33, 34) of the order-welded material are formed of different materials.
    [2]
    2. wind turbine transmission according to claim 1, characterized in that the layer (25, 33, 34) of the order-welded material directly on an outer circumferential surface (29) of the axis (19) is applied.
    [3]
    3. wind turbine transmission according to claim 2, characterized in that on the axis (19) has a shoulder (35) is arranged and the layer (25, 33, 34) of the order-welded material applied directly to an end face (36) of the shoulder (35) is.
    [4]
    4. Wind turbine gearbox according to one of the preceding claims, characterized in that the layer (25, 33, 34) of the order-welded material directly on an inner circumferential surface (27) of a bore (28) of the gear (14) is applied.
    [5]
    5. wind turbine transmission according to claim 4, characterized in that the layer (25, 33, 34) of the order-welded material directly on an end face (37) of the gear (14) is applied.
    [RECENTLY PROVIDED CLAIMS]
    32/35
    A2018 / 50246 AT-00
    [6]
    Wind turbine transmission according to one of the preceding claims, characterized in that between the gear (14) and the axis (19) a plain bearing bush (38) is arranged, wherein the layer (25, 33, 34) of the order-welded material directly on the plain bearing bush (38) is applied.
    [7]
    7. wind turbine transmission according to claim 6, characterized in that the layer (25, 33, 34) of the order-welded material directly on an inner circumferential surface (40) of a bore (41) of the plain bearing bush (38) is applied and the plain bearing bush (38) in one Hole (28) in the gear (14) is received.
    [8]
    8. wind turbine transmission according to claim 6, characterized in that the layer (25, 33, 34) of the order-welded material directly to a
    Outer jacket surface (39) of the plain bearing bush (38) is applied and the plain bearing bushing (38) is received on the axis (19).
    [9]
    9. wind turbine transmission according to one of claims 6 to 8, characterized in that the layer (25, 33, 34) of the order-welded material directly on an end face (42) of the plain bearing bush (38) is applied.
    [10]
    10. Wind turbine gearbox according to one of the preceding claims, characterized in that the gear (14) is designed as a planetary gear (11).
    [11]
    11. Wind turbine gearbox according to one of the preceding claims, characterized in that the layer (25, 33, 34) of the order-welded material has a layer thickness (32) between 0.5 mm and 1.5 mm, in particular between 0.8 mm and 1.2 mm.
    [12]
    12. wind turbine transmission according to one of the preceding claims, characterized in that the sliding surface (26) on the layer (25, 33, 34) [LAST REQUESTED CLAIMS]
    33/35
    A2018 / 50246-AT-00 of the contract-welded material has an average roughness R z between 0.1 μιτι and 3.2 μιτι, in particular between 0.5 μιτι and 1.6 μιτι.
    [13]
    A wind turbine gearbox according to any one of the preceding claims, characterized in that the coated material is or comprises a material selected from a group comprising aluminum-based alloys, tin-based alloys, bronze-based alloys, brass-base alloys.
    [14]
    14. Wind turbine gearbox according to one of the preceding claims, characterized in that the order-welded material consists of or comprises a material comprising at least two materials selected from a group comprising aluminum, tin, bronze, brass.
    [15]
    15. wind turbine gearbox according to one of the preceding claims, characterized in that offset at an axial distance from each other at least three layers (25, 33, 34) of the order-welded material made of different materials, wherein the materials of the two outer layers (25, 34) have a lower compressive strength than the material of an intermediate layer (33).
    [16]
    16 wind turbine (1) having a rotor (4) and a generator (6), wherein between the rotor (4) and the generator (6) a wind turbine gearbox (7), in particular a planetary gear, is arranged, in operative connection with the Rotor (4) and the generator (6), characterized in that the wind turbine transmission (7) is designed according to one of the preceding claims.
    [17]
    17. A method for producing a wind turbine gearbox (7), in particular planetary gear, with at least one gear (14) on one
    Axis (19) is mounted, wherein between the gear (14) and the axis (19) [LAST REQUESTED CLAIMS]
    34/35
    A2018 / 50246-AT-00 a sliding surface (26) is arranged, wherein the method comprises the following method steps:
    - Providing the gear (14) or the axis (19) or a plain bearing bush (38);
    - Cladding a sliding bearing material and thereby applying a layer (25, 33, 34) of an order-welded material directly to the gear (14) or the axis (19) or a plain bearing bush (38);
    - Forming the sliding surface (26) on the layer (25, 33, 34), characterized in that at an axial distance from each other offset at least two layers (25, 33, 34) of the order-welded material from different materials are formed.
    [18]
    18. The method according to claim 17, characterized in that during build-up welding, the layer (25, 33, 34) in a raw layer thickness (45) between
    1 mm and 5 mm, in particular between 1.5 mm and 3 mm, and that the layer (25, 33, 34) of the as-welded material is machined to a layer thickness (32) between 0.5 mm and 1.5 mm in a subsequent machining step, by means of machining. in particular between 0.8 mm and 1.2 mm is removed.
    [19]
    19. The method according to claim 18, characterized in that the build-up welding and the machining takes place in a workpiece clamping.
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    同族专利:
    公开号 | 公开日
    AT521071B1|2019-12-15|
    EP3768983A1|2021-01-27|
    CN111936756A|2020-11-13|
    CN111936756B|2021-12-07|
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    WO2019178630A1|2019-09-26|
    US20210010462A1|2021-01-14|
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    法律状态:
    优先权:
    申请号 | 申请日 | 专利标题
    ATA50246/2018A|AT521071B1|2018-03-23|2018-03-23|Wind turbine transmission and method for producing a wind turbine transmission|ATA50246/2018A| AT521071B1|2018-03-23|2018-03-23|Wind turbine transmission and method for producing a wind turbine transmission|
    CN201980020958.8A| CN111936756B|2018-03-23|2019-03-20|Transmission device of wind power generation equipment and manufacturing method thereof|
    PCT/AT2019/060096| WO2019178630A1|2018-03-23|2019-03-20|Wind turbine gearbox and method for producing a wind turbine gearbox|
    EP19720754.1A| EP3768983B1|2018-03-23|2019-03-20|Wind turbine gearbox and method for producing a wind turbine gearbox|
    US16/979,941| US20210010462A1|2018-03-23|2019-03-20|Wind turbine gearbox and method for producing a wind turbine gearbox|
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